Machines with no data port
Hydraulic presses, PLCs, grinders and older machines. Sensors capture the signals your machines already produce.
EAZYOPS IOT
Your semi-automatic machines, made intelligent.
We supply the sensors, install them on the machines you already run, and connect every reading to EazyOps Maintain. Alarms raise their own tickets, AI reads the patterns, and managers and operators see the same live truth.
- Retrofit installation by EazyOps
- Software you can act on
- No separate IoT team to coordinate
PeopleShop floor, maintenance and management, all connected
EazyOps AIPredictions, likely causes, repair steps and insights
EazyOps MaintainWork orders, machine history, alarms and actions
Edge gatewayRead signals, buffer data and connect securely
SensorsCurrent, vibration, temperature and cycle signals
Power pressCNC / VMCInjectionAssembly
01 · THE CHALLENGE
Why IoT on the shop floor
rarely gets past the pilot
Plant heads know machines need to talk. Getting there on a floor full of old and semi-automatic machines is where most projects stall.
Many protocols, many vendors
Different machines speak different languages. Each vendor adds another integration.
No link to the work-order software
Sensor data lands in a separate IoT dashboard. It never reaches the maintenance system, so nobody owns the action.
Alarms that nobody acts on
An alert is not a repair. Without an owner, escalation and closure, alarms become background noise.
A harsh floor
Vibration, oil mist, power dips and electrical noise call for industrial-grade monitoring.
No in-house IoT skills
Hardware from one vendor, software from another, integration by a third. When something breaks, everyone points elsewhere.
HOW EAZYOPS DOES IT
One partner for the complete IoT environment, from sensor to system management, supported by AI.
EazyOps Maintain is a complete CMMS. IoT brings machine readings straight into maintenance work, so your team can move from a signal to a decision, without another disconnected dashboard.
We install the hardware. Sensors, retrofit kits, mounting and wiring on your own machines.
We connect it. Edge gateways read sensor signals and existing PLCs, and buffer data through network gaps.
Maintain takes charge. Alarms become work orders with an owner and an escalation, assigned to the right person.
AI adds the insight. Patterns, likely causes and recommended actions, with your team in charge.
We sustain it. Calibration, spares and ongoing support from the same team.
- 1 · Sense
Machine signals
Sensors capture readings from the machines you already run.
- 2 · Raise
Ticket auto-created
Maintain raises the work order with the reading and machine history.
- 3 · Alert
Right person notified
Notifications and escalation reach the technician and supervisor.
- 4 · Fix
Cause and action logged
Cause, action and spares recorded against the machine.
- 5 · Learn
AI spots the pattern
Repeat problems surface and feed the next improvement.
02 · PREDICTIVE MAINTENANCE
Predictive maintenance, redefined
for the plants we actually run
Prediction is only useful when it leads to a job done on time. EazyOps joins live machine signals with the full maintenance history in Maintain, so a warning arrives with an action, not a chart.
- STAGE 1
Reactive
Fix it after it breaks. Downtime decides the day.
- STAGE 2
Preventive
Scheduled checks and servicing, whether needed or not.
- STAGE 3
Condition-based
Act when readings show the machine needs attention.
- STAGE 4 · EAZYOPS
Predictive + guided
AI flags likely failures, suggests the likely cause and helps your team fix them proactively.
03 · SEE WASTE AS IT HAPPENS
See waste while it is happening,
not in next month’s report
When machines report their own state, the hidden time between value-adding cycles becomes visible to the shift supervisor in real time. That’s where lean improvement starts.
Waiting for maintenance
Time from machine stop to technician arrival, measured automatically.
Caught live: response delays and repeat breakdownsIdle machine, no material
Machine powered and ready but no production running.
Caught live: material and planning gapsMicro-stoppages
Small stops hidden between cycles add up to lost production.
Caught live: cycle interruptions and recurring lossesLong changeovers
Actual changeover time compared with the target, by shift and operator.
Caught live: setup time and changeover lossesSlow cycles
Machines running below rated speed, quietly losing output.
Caught live: cycle-time drift and speed lossesRunning during breaks
Machines left running with no production, using unnecessary energy.
Caught live: energy waste outside the plan04 · INDUSTRY 4.0 & 5.0
Industry 4.0 and 5.0, under one umbrella
How the six EazyOps suites together meet every key requirement.
| Requirement | Maintain | Produce | Quality | Tooling | Plan | Connect | How EazyOps delivers it |
|---|---|---|---|---|---|---|---|
| Industry 4.0 · Connected, data-driven, intelligent | |||||||
| Connectivity and IoT | — | Retrofit kits, sensor readings and live machine status | |||||
| Real-time visibility | Live OEE and dashboards, operations to CMD | ||||||
| ERP and MES integration | Orders in, production and downtime out | ||||||
| Predictive analytics and AI | Failures, shortfall, scrap and shortages predicted | ||||||
| Digital thread, traceability | Every job connected across machines, tools and processes | ||||||
| Mobile, cloud, data security | Mobile-first, role-based access and your own tenant | ||||||
| Industry 5.0 · Human-centric, resilient, sustainable | |||||||
| Human-centric work | Simple, local-language AI assist; people decide | ||||||
| Resilience | Early warnings, critical spares and guided resolution | ||||||
| Sustainability | — | Less scrap and rework, energy usage in sight | |||||
Core capabilitySupported— Not applicable
EAZYOPS AI · MANAGER COPILOT
Ask in plain language. Get the answer,
the Pareto and the rupees behind it.
With machines reporting through IoT, the Copilot answers from live plant data, not yesterday’s spreadsheet.
What it does
Managers ask questions in simple words or local languages, by voice or text. Answers come from live plant data and company guidelines, backed by figures.
Maintain
“Which five machines cost us the most downtime this month?”
Ranked in hours and rupees, with repeat failures.
Produce
“Why was OEE low on Line 2 last week?”
Top losses, with the breakdown behind the shortfall.
Quality
“What is our COPQ this quarter and its biggest driver?”
Scrap, rework and rejection trends, by part and defect.
Tooling
“Which dies need refurbishment or retirement next?”
Life by tool, downtime history and remaining capacity.
Plan
“Which orders are at risk for Friday’s dispatch, and why?”
Each order’s blockers, shortages and status.
No report hunting. Ask, understand, decide; managers can accept or overrule.
05 · ONE EAZYOPS PLATFORM
One partner for every step
towards manufacturing excellence
Hardware, installation, CMMS, production, quality, tooling, service and AI from one source, on one platform, with one support line.
EazyOps IoT
Retrofit, connect and monitor every machine.
EazyOps Maintain
Breakdowns, preventive maintenance and machine history.
EazyOps Produce
Live OEE, losses and production.
EazyOps ToolLife
Life, PM and traceability for every tool.
EazyOps Inspect
Inspection, rejection and COPQ.
EazyOps Serve
Field service for equipment makers.
EazyOps AI
Predict, recommend and guide your team.
Ready to make your machines talk?
Start with your first few critical machines. We survey, install and connect.