PRODUCT PORTFOLIO

EAZYOPS INSPECT

Stop repeat defects. See what poor quality really costs.

Report every inspection and rejection from the phone, on the shop floor and for supplier material. Guided 5 Why, Fishbone, 8D and NCR, a live quality scorecard, and the cost of poor quality in rupees, with AI support to respond faster.

Book a Demo
EazyOps Inspect · Plant scorecardIllustrative screen
First Pass Yield97.8%
Internal PPM1,240
Supplier PPM410
Open RCAs7

Top defects this month (Pareto)

Burr30%
Dimension24%
Dent17%
Rust7%

Top 5 quality stoppage reasons

  1. First-off rejection6.5 h
  2. Dimensional drift5.2 h
  3. Supplier material reject4.8 h
  4. Gauge calibration due2.9 h
  5. Awaiting QA approval2.4 h

Monthly hours lost to quality holds

33May26Jun41Jul24Aug30Sep21Oct

TODAY, IN MOST PLANTS

The same defects keep coming back, and nobody knows what they cost.

Inspection results sit in registers, rejection data is compiled in Excel at month-end, and supplier rejections are tracked over email. RCA is done on paper, often only when a problem becomes serious, and actions are rarely closed.

WITH EAZYOPS INSPECT

  • Real-time visibility. Rejections, stoppages and costs as they happen.

  • Faster response. Suggested actions and guided RCA cut defect-to-fix time.

  • Fewer repeat defects. Every issue analysed and its actions closed.

  • Better supplier quality. Supplier issues recorded, escalated and tracked.

  • Lower COPQ. Visible in rupees, so effort goes where it saves most.

WHAT IT DOES

Key capabilities

HOW IT WORKS

Five simple steps

  1. Inspect and report

    Pass, reject and reasons on the phone, on the floor and at goods receipt.

  2. Decide

    Each rejection gets a disposition: rework, scrap, use as is or return.

  3. Analyse

    AI and rules categorise the issue and suggest action and RCA method.

  4. Fix

    A guided 5 Why, Fishbone, 8D or NCR; actions tracked to closure.

  5. Review

    Trends, supplier performance, COPQ and RCA status in real time.

BUILT FOR

Everyone on the shop floor and above

Operators and inspectors

Report rejections and inspections in seconds.

Quality engineers

Guided RCA with AI-suggested actions.

Supplier quality and purchase

Supplier rejections, NCRs and performance.

Quality and plant heads

PPM, COPQ and the scorecard in one view.

Works with your ERP. EazyOps Inspect complements your ERP, which keeps running inventory, purchase and finance. Rejections from Produce feed quality and OEE, machine-caused issues create Maintain jobs, and defects trace to the exact tool in ToolLife.

Ready to stop repeat defects?

See EazyOps Inspect in action on your own shop floor.